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	<title>Water Industry &#8211; Mackley Engineering</title>
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	<title>Water Industry &#8211; Mackley Engineering</title>
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		<title>Elmer Water Treatment Works Upgrade</title>
		<link>https://mackley.co.uk/water-industry/elmer-wtw-upgrade/</link>
		
		<dc:creator><![CDATA[Natalie]]></dc:creator>
		<pubDate>Thu, 03 Aug 2023 18:56:18 +0000</pubDate>
				<guid isPermaLink="false">https://mackley.co.uk/?post_type=water_industry&#038;p=575</guid>

					<description><![CDATA[The Elmer WTW upgrade was delivered by Mackley as part of the Non-Infrastructure Investment Framework for Sutton and East Surrey Water. It is a circa £12m Civils and MEICA upgrade to increase capacity and reliability of all elements of the water treatment process, including softening, aeration, filtration, UV and chlorine content. ]]></description>
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<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">Multi<br>Disciplinary</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Design &amp; Build</p>
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<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">PARTNERSHIP</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Civils &amp; MEICA</p>
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<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">EMPLOYEES</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Specially qualified</p>
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<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">Co-located</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Team working</p>
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<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">collaborative</h5>



<p class="has-text-align-center text-xl md:text-3xl wp-block-paragraph">Scoping, estimating, <br>designing &amp; constructing</p>
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<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">delivery</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Contractor led</p>
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            <img fetchpriority="high" decoding="async" width="2379" height="1784" src="https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck.jpg" class="absolute block w-full h-full object-cover" alt="" style="object-position:center" srcset="https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck.jpg 2379w, https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck-300x225.jpg 300w, https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck-1024x768.jpg 1024w, https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck-768x576.jpg 768w, https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck-1536x1152.jpg 1536w, https://mackley.co.uk/wp-content/uploads/2023/08/mackley-truck-2048x1536.jpg 2048w" sizes="(max-width: 2379px) 100vw, 2379px" />                <div class="absolute bottom-0 left-0" style="background-color:; color:"><label class="p-2 font-display uppercase font-bold text-xl tracking-wider"></label></div>
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<p class="has-white-color has-text-color has-lg-font-size wp-block-paragraph">The Elmer WTW upgrade was delivered under the Sutton and East Surrey Water Framework. It is a circa £12m Civils and MEICA upgrade to increase capacity and reliability of all elements of the water treatment process, including softening, aeration, filtration, UV and chlorine content.&nbsp;</p>



<p class="has-white-color has-text-color has-lg-font-size wp-block-paragraph">All works were completed alongside the daily operations of the water treatment centre. All operatives had to gain ‘blue cards’ and be trained on water hygiene and site safety rules.</p>

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<p class="has-lg-font-size wp-block-paragraph">We worked as one team: client, designer, civils and MEICA specialists all co-located at Elmer WTW. The team completed joint scoping, estimating, design and construction, demonstrating  the effectiveness of contractor led delivery from scope definition through to completion.  Daily communication with whole team and weekly collaborative site planning meetings for Project Managers and Foremen agreed site logistics and sequencing. There were also fortnightly design review and technical meetings to discuss design progress and agree solutions to engineering matters.</p>
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<p class="has-lg-font-size wp-block-paragraph">Collaborative design in practice: SESW required a new crane and unloading facility within an existing building with restricted headroom, so had initial proposals to either raise the roof or lower the floor.&nbsp; Mackley, GHD, the crane suppliers and SESW’s Operations Team carried out joint analysis of the options and were able to find a solution with only minor building modifications. We used a specialist gantry crane and designed a bespoke low head room spreader beam with barrel hooks, resulting in a significant programme efficiency and cost reduction of circa. £200k.</p>
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			</item>
		<item>
		<title>Bough Beech Water Treatment Works Upgrade Phase 3</title>
		<link>https://mackley.co.uk/water-industry/bough-beech-wtw-upgrade-phase-3/</link>
		
		<dc:creator><![CDATA[Natalie]]></dc:creator>
		<pubDate>Thu, 03 Aug 2023 18:46:52 +0000</pubDate>
				<guid isPermaLink="false">https://mackley.co.uk/?post_type=water_industry&#038;p=570</guid>

					<description><![CDATA[Mackley and Bridges are part of a joint venture upgrading Sutton and East Surrey Water’s facilities. The Framework’s One Team approach has seen Client, designers, civils and MEICA elements combined together from scoping to commissioning.]]></description>
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<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">savings through<br>value engineering</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">£5.5m</p>
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<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">co-located</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Team working</p>
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<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">collaborative </h5>



<p class="has-text-align-center text-xl md:text-3xl wp-block-paragraph">Scoping, estimating, <br>designing &amp; construction </p>
</div>



<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">delivery</h5>



<p class="text-xl md:text-3xl wp-block-paragraph">Contractor led</p>
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<div class="wp-block-group p-8 flex flex-col items-center justify-center is-vertical is-content-justification-center is-layout-flex wp-container-core-group-is-layout-524f8de7 wp-block-group-is-layout-flex">
<h5 class="wp-block-heading has-text-align-center has-deep-turqoise-color has-text-color has-xl-font-size" style="font-style:normal;font-weight:700;text-transform:uppercase">partnership </h5>



<p class="text-xl md:text-3xl wp-block-paragraph">MEICA &amp; Civils</p>
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            <img decoding="async" width="1680" height="1120" src="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14.jpg" class="absolute block w-full h-full object-cover" alt="" style="object-position:center" srcset="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14.jpg 1680w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14-300x200.jpg 300w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14-1024x683.jpg 1024w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14-768x512.jpg 768w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-14-1536x1024.jpg 1536w" sizes="(max-width: 1680px) 100vw, 1680px" />                <div class="absolute bottom-0 left-0" style="background-color:; color:"><label class="p-2 font-display uppercase font-bold text-xl tracking-wider"></label></div>
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<p class="has-white-color has-text-color has-lg-font-size wp-block-paragraph"><strong>Upgrading Bough Beech’s drinking water treatment</strong></p>



<p class="has-white-color has-text-color has-lg-font-size wp-block-paragraph">Mackley and Bridges are part of a JV upgrading Sutton and East Surrey Water’s facilities. The Framework’s One Team approach has seen client, designers, civils and MEICA elements combined together from scoping through to commissioning.&nbsp;</p>



<p class="has-white-color has-text-color has-lg-font-size wp-block-paragraph">The Bough Beech Treatment Works comprises clarifiers, rapid gravity filters (RGF), granular activated carbon (GAC) adsorption, trihalomethane (THM) stripping, ultraviolet (UV) and chlorination disinfection. SES Water planned a three-phase programme of enhancements to these works to ensure water supply resilience which will ultimately increase the output capacity of the works to 65Ml/d.</p>

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<figure class="wp-block-image aligncenter size-full !max-w-full"><img decoding="async" width="2000" height="1014" src="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building.jpg" alt="" class="wp-image-7207" srcset="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building.jpg 2000w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building-300x152.jpg 300w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building-1024x519.jpg 1024w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building-768x389.jpg 768w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-building-1536x779.jpg 1536w" sizes="(max-width: 2000px) 100vw, 2000px" /></figure>
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            <img loading="lazy" decoding="async" width="1680" height="1120" src="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22.jpg" class="absolute block w-full h-full object-cover" alt="" style="object-position:center" srcset="https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22.jpg 1680w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22-300x200.jpg 300w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22-1024x683.jpg 1024w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22-768x512.jpg 768w, https://mackley.co.uk/wp-content/uploads/2023/08/Mackley-Bough-Beech-22-1536x1024.jpg 1536w" sizes="auto, (max-width: 1680px) 100vw, 1680px" />                <div class="absolute bottom-0 left-0" style="background-color:; color:"><label class="p-2 font-display uppercase font-bold text-xl tracking-wider"></label></div>
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<p class="has-lg-font-size wp-block-paragraph">Our team designed and installed replacements for 6 vessels within the GAC filter, replaced above and below ground pipework for the THC stripper, installed a new drawdown facility for the contact tank, renovated the clarifiers and the chlorine drum storage room and upgraded the sludge handling and storage.</p>



<p class="has-lg-font-size wp-block-paragraph">Through collaborative value engineering, renovating existing plant and using off-site build products, the team identified a project scope that achieved the upgrade with a circa £5.5m saving to a previously identified budget.&nbsp; Due to the cost savings SES Water were able to proceed with other additional upgrade works on the site that will improve plant reliability.&nbsp;&nbsp;</p>



<p class="has-lg-font-size wp-block-paragraph">Mackley designed and installed a temporary discharge to keep the contact tank operational during the replacement, developing details with Bough Beech’s Reservoir Construction Engineer.</p>

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